Solutions

We engineer concrete solutions that eliminate traditional construction challenges. Each solution combines our E5 Nano-silica and SteelX Rebar technologies to deliver measurable performance improvements.

Mesh Free Slabs

Replace conventional SL mesh in ground slabs with SteelX twisted steel fibres. Designed to CCAA T48 principles, SteelX provides equivalent or superior tensile resistance for shrinkage control using subgrade-drag theory, while SteelX 5:25 enhances flexural strength (MOR) to enable reduced slab thickness — all without mesh placement, chairs, or tying wire.

SteelX 5:25SteelX 8:45E5 Internal Cure

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Joint Free Slabs

The SteelX Liberty™ Slab is a jointless slab system that completely eliminates saw cut joints while reducing slab thickness by 20%. Using 18 kg/m³ of SteelX 5:25 combined with conventional mesh reinforcement (0.15–0.25%), shrinkage stress is redistributed throughout the section — resulting in smaller, more tightly spaced cracks instead of wide random cracks at joints.

SteelX 5:25E5 Internal Cure

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Bar Free Footings

Replace conventional rebar cages in strip and pad footings with SteelX Rebar mixed directly into the concrete. Simplify formwork, eliminate rebar tying, and reduce footing construction time by up to 50%.

SteelX 5:25SteelX 8:45

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Structural Watertight Concrete (SWC)

Stop waterproofing concrete after it leaks — design it not to leak in the first place. SWC combines SteelX twisted steel reinforcement to control crack widths below 0.10 mm with E5 Waterproofing to reduce matrix permeability by up to 80%, delivering concrete that is watertight by design — no membranes, no coatings, no additional trades.

SteelX 5:25SteelX 8:45E5 Internal CureE5 Liquid Fly Ash

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Waterproofing Under Hydrostatic Conditions

E5 Nano-silica admixtures create waterproof concrete by reacting with calcium hydroxide to form more C-S-H gel, compacting the pore structure, reducing permeability by up to 80%, and enabling self-healing of cracks up to 32µm — delivering integral waterproofing that performs under hydrostatic pressure without external membranes.

E5 Internal CureE5 Liquid Fly Ash

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Moisture Mitigation

Dramatically reduce moisture vapour emissions from concrete slabs, enabling faster application of floor coverings. E5 Internal Cure accelerates the drying process while maintaining optimal hydration for strength development.

E5 Internal CureE5 Catalyst

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Crack Width Design

Control crack widths in concrete using SteelX twisted steel reinforcement — a proactive reinforcement system that enhances concrete's material properties, reduces crack spacing, and limits mean crack widths by 75–90%. E5 Internal Cure reduces the risk of plastic shrinkage cracking.

SteelX 5:25SteelX 8:45E5 Internal Cure

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Abrasion Resistance

E5 Internal Cure increases surface abrasion resistance by an average of 70% across all cement types and brands — upgrading concrete from light-duty to heavy-duty wear classification. Adding E5 Catalyst achieves very heavy-duty classification with up to 87% improvement. E5 densifies the concrete surface through particle packing, controls water within the matrix as a hydration booster, and increases nucleation sites to produce more C-S-H.

E5 Internal CureE5 Catalyst

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Internal Curing

E5 Internal Cure is the only patented concrete system to internally cure concrete. By chemically binding nano silica at the initial reaction point, E5 controls water within the concrete matrix — creating up to 30% greater cement hydration efficiency. The result is a denser, harder, lower-shrinkage concrete that eliminates the need for wet curing, curing compounds, sealers, and hardeners. Independent testing confirms E5 achieves the highest abrasion wear classification (Special) at 0.031 mm, and E5 + Catalyst achieves 12.4 PSI flooring pull strength at just one week — more than double the control.

E5 Internal CureE5 Catalyst

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